22KW Motor Power CNC Angle Steel Automatic Beading Machine With Heat Treating

22KW Motor Power CNC Angle Steel Automatic Beading Machine With Heat Treating

 
Product Introduction:

This CNC Thermal Bending System is expertly designed and rigorously tested at the factory to provide precise bending of angle steel profiles and flat metal sheets. It is built to meet the stringent production requirements of critical industries such as structural steel fabrication, mechanical component manufacturing, and architectural metalworking. With its reliable forming accuracy and consistent operational performance, this system ensures that bent angle steel and metal panels conform to exact dimensional and structural specifications, enabling smooth and efficient progress in subsequent downstream manufacturing processes.
 
Product parameters:

Product Features:

1. The system is equipped with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) and features a user-friendly touchscreen interface, allowing for efficient data input and real-time monitoring of operational parameters. This functionality ensures a smooth and intuitive workflow for day-to-day operations.

2. The machine employs state-of-the-art intelligent ultrasonic frequency induction heating technology—an advanced solution that boosts production efficiency, reduces manufacturing costs, and ensures full compliance with the facility's environmental protection standards and regulations.

3. As a fully integrated system, this equipment eliminates the need for additional tooling or mold adjustments, thereby streamlining and simplifying the entire production process configuration.

4. By integrating Computerized Numerical Control (CNC) technology, this system guarantees precise bending of workpieces, consistently maintaining product quality standards while enhancing overall production efficiency.

5. The equipment is equipped with a self-contained hydraulic system and an integrated electrical control unit—an advanced configuration that enables intuitive, user-friendly operation, ensures safe and dependable performance, and supports high-volume production capabilities.

6. For the processing of angle steel components with dimensions up to L100×L100×10 (mm), cold-pressing technology may be utilized, provided the required bending angle does not exceed 5 degrees.

7. The standard cycle time for cold-pressing operations is 10 seconds per workpiece, while the thermal processing cycle takes 120 seconds per unit (depending on the material grades and dimensional specifications of the components being processed). Additionally, fabrication commences only once the heating temperature reaches 800°C (the red-hot phase), with specific process parameters being defined based on the material type and the required bending angle tolerances.

8. During the thermal treatment phase of the workpiece, once the process parameters are configured, operators can initiate the cycle by pressing the start button or activating the foot pedal switch to trigger the fully automated sequence. This sequence follows a predefined set of steps, including the heating feed, thermal application, retraction of the heating elements upon completion, clamping and compression of the workpiece, ram lifting, and finally, the unloading and retrieval of the processed workpiece.

9. In the combined thermal processing and cold-pressing mode, once the process parameters are set, cold-pressing operations can begin immediately. The pressure ram does not need to return to its home position; instead, the lower pressing die is raised to create a 100mm gap, allowing for easy removal of the workpiece. This streamlined operational sequence significantly improves overall process efficiency.

These test samples, sourced from the production line of angle steel punching, cutting, and marking machinery, represent the standard specifications and processing parameters commonly used in the angle steel tower industry. They provide users with a direct method for assessing the equipment's processing quality, accuracy, and craftsmanship—key performance indicators that demonstrate the equipment's ability to meet the rigorous operational requirements of angle steel tower manufacturing.

In the construction of ultra-high voltage (UHV) transmission lines, where transmission towers are required to endure harsh weather conditions and substantial structural stresses, this equipment plays a crucial role in processing the angle steel components that form the primary load-bearing framework of the towers. It consistently carries out drilling and stamping operations on angle steel used for tower bodies, cross-arms, and other essential structural elements, ensuring precise accuracy and exceptional structural integrity. In doing so, it strengthens the overall durability of the transmission towers, which is essential for the safe and continuous operation of UHV power transmission systems.